Thursday, October 16, 2025

How Automakers Saved Billions In Fines By Promoting Plug-In Hybrids

  • Volkswagen, Mercedes-Benz and BMW saved billions of {dollars} in emissions penalties attributable to WLTP’s flaws, in line with a brand new examine.
  • WLTP’s overly optimistic emissions estimates allowed automakers to promote extra plug-in hybrids and fewer EVs.
  • That resulted in 52 million tonnes of extra CO2 emissions between 2021 and 2023, whereas additionally costing drivers extra to refuel their PHEVs.

A scathing new examine has discovered that a few of the world’s largest automakers prevented billions of {dollars} in European Union emissions penalties as a result of shortcomings of the WLTP testing procedures.

Flaws within the WLTP testing system—quick for Worldwide Harmonised Gentle Automobiles Take a look at Process—allowed automakers to promote greater than 1,000,000 fewer EVs in Europe between 2021 and 2023 than they in any other case would have needed to produce.

As a substitute, automakers boosted gross sales of plug-in hybrids (PHEVs) that drivers not often charged, leading to tens of millions of extra tonnes of planet-warming greenhouse fuel emissions that would have been prevented in any other case.

The failings didn’t simply inflate emissions; additionally they hit drivers’ wallets, including as much as $1,100 a yr in further gas prices as many PHEV house owners relied on gasoline or diesel as an alternative of charging up.



Picture by: Transport & Surroundings (T&E)

Europe’s clear transportation advocacy group, Transport & Surroundings, revealed the examine on Thursday, highlighting how the official emissions estimates for a number of PHEVs from Mercedes-Benz, Volkswagen and BMW underneath WLTP had been considerably decrease than their real-world emissions.

T&E stated WLTP’s fleet CO2 emissions allowed automakers to adjust to targets much more simply. This resulted in 52 million tonnes extra CO2 emissions between 2021 and 2023. On the identical time, automakers collectively saved practically €6 billion ($6.5B) in fines by promoting fewer EVs and extra PHEVs. Volkswagen, Mercedes-Benz and BMW reportedly accounted for the biggest share of those financial savings.

PHEVs are outfitted with each an inside combustion engine and an electrical powertrain. They’ll sometimes cowl between 30 and 50 miles utilizing battery energy solely. The combustion engine kicks in as soon as that cost is depleted. The concept is to decrease fuel prices and emissions by counting on battery energy for every day driving and the combustion engine for longer journeys.

However house owners can solely profit in the event that they recurrently cost their PHEVs. If not, they’re simply lugging a heavy battery round which worsens each gas economic system and emissions. The Worldwide Council on Clear Transportation concluded in a earlier examine that PHEV house owners in Europe not often plug them in, relying totally on the combustion engine, resulting in emissions which might be equal to or higher than these of standard gasoline and diesel automobiles.



Picture by: Transport & Surroundings (T&E)

An InsideEVs investigation final yr discovered that automakers had little information on their PHEV prospects’ charging habits. Toyota had the information, however refused to share it with us.

The T&E examine states that PHEVs emit as a lot CO2 as petrol and diesel automobiles. Official WLTP estimates recommend that mannequin yr 2023 PHEVs had been 75% extra environment friendly than fuel and diesel automobiles, releasing 35 grams of CO2 per 100 kilometers (62 miles), whereas fuel automobiles formally emit 139 grams of CO2 for a similar distance.

In the actual world, the distinction between petrol and diesel car emissions and PHEVs was solely 19%, with fossil fuel-powered automobiles releasing 166 grams of CO2/km, whereas PHEVs stood at 135 grams of CO2/km.

Between 2021 and 2023, the Mercedes-Benz GLC 350e plug-in hybrid practically tripled its electric-only vary from 44 km (27 miles) to 112 km (70 miles). Its real-world emissions fell solely 6%, T&E stated, far under WLTP’s estimate of 55% fewer CO2 emissions.



2025 Mercedes-Benz GLC 350e PHEV3

2025 Mercedes-Benz GLC 350e PHEV

Putting in a much bigger battery for extra electric-only miles had an excellent hostile impact on emissions. Bigger batteries improve the car’s weight, which means the automobiles additionally want highly effective engines for ample efficiency when the battery is depleted. Plug-in hybrid variations of the Vary Rover Sport and the BMW X5 additionally confirmed obvious variations between their WLTP emissions estimates and real-world figures.

This additionally massively impacted shopper expenditure. On common, PHEV drivers spent €940 ($1,100) further yearly as they refueled their automobiles with petrol or diesel. T&E stated this determine was additionally 50% larger than official estimates for price financial savings.

Nonetheless, the expertise itself isn’t flawed. PHEVs stay massively common in China, and extra automakers now see them as a steppingstone to full electrification. If these automobiles might cost sooner, or if Stage 2 charging infrastructure was extra widespread, their case could be even stronger, assuming house owners really plug them in.

Whereas EV gross sales in America are projected to chill with the expiration of federal tax credit, progress in different components of the world is something however linear. Meaning hybrids and PHEVs are right here to remain within the close to to medium time period. In Europe, flaws in the principle testing process and automakers’ lack of transparency about how prospects cost their automobiles have put PHEVs underneath scrutiny.



2021 BMW 330e plug-in hybrid sedan

2021 BMW 330e plug-in hybrid sedan

Picture by: BMW

Fortunately, the European Fee is now appearing to deal with the WLTP flaws. It has deliberate a correction for this testing technique in two phases in order that official emissions figures are nearer to real-world estimates.

The primary part of correction went into impact this yr for newly registered PHEVs. Subsequent yr, present fashions may even be represented with extra correct emissions numbers. The second part of correction is deliberate for 2027-2028 to carry official WLTP emissions estimates even nearer to real-world figures.

Nonetheless, there’s room for enchancment in how PHEVs are marketed. Eliminating inflated emissions figures could be a superb begin. However automakers additionally must be extra clear about how drivers use and cost their automobiles, and supply higher schooling on learn how to function PHEVs extra effectively. All that may go a good distance towards decreasing their affect on each the local weather and drivers’ wallets.

Have a tip? Contact the writer: suvrat.kothari@insideevs.com

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